Model 600 high speed copper tape shield winder

Application:

Designed for the continuous copper tape shielding/wrapping of cables. 1. High Efficiency

This equipment offers high efficiency, material savings, intelligent operation, and improved product quality.

While traditional copper tape wrapping machines operate at 500 RPM, our high-efficiency model runs at 1,000 RPM—a 60% increase in production capacity. This reduces process lead times, improves capital turnover, and lowers labor requirements. It also features an ergonomic tape-loading mechanism, making it easy for any operator to use.

2. Material Savings:

The wrapping machine maintains a precision tolerance of ±1%, resulting in a savings of 1,350 kg of copper tape. 3. Intelligent Operation:

Unlike traditional machines that rely on gearbox adjustments to set the wrapping pitch, our high-efficiency model utilizes independent variable-frequency motor control, allowing for stepless adjustment. While traditional machines have a copper tape overlap variance of ±2.5%, our high-efficiency unit achieves a variance of only ±1%.

Taking a 300 mm² cable as an example: this system saves an average of 4.5 kg of copper tape per kilometer of cable—amounting to significant savings when producing 300 km of cable per month.

The machine employs independent variable-frequency motor control integrated with the overall system. It features a PLC control system and can interface with a Manufacturing Execution System (MES) to track production status.

900 Concentric-Type Copper Tape Taping Machine:

[1] Scope of Application: Suitable for concentric taping of large-cross-section cables using copper or aluminum tape.

[2] Standards: Non-standard equipment.

[3] Technical Requirements:

1) Designed for a maximum rotational speed of 1000 r/min (powered by an 18.5 kW AC variable-frequency motor).

2) Taping motion is driven by a 2.9 kW servo motor coupled with a reduction gearbox; tape tension is continuously adjustable according to pre-set parameters.

3) Maximum outer diameter of the cable core to be taped: 110 mm.

4) Outer diameter of the tape spool: 630 mm.

5) Tape width: 10–60 mm.

6) Taping pitch: Infinitely adjustable.

7) Maximum rotational speed of the taping head: 1000 r/min.

8) Tape spool storage capacity: 15 spools (based on a tape width of 40 mm).