Taping machine for mica tape

Equipment Application:

This equipment is designed for wrapping materials—such as mica tape, aluminum foil tape, or paper tape—around wire or cable cores. It supports both single-pass and double-pass wrapping processes and is an essential piece of machinery for the production of fire-resistant cables, control cables, and communication cables. Featuring an advanced design and a well-optimized configuration, the machine is user-friendly and offers superior performance, including high wrapping speeds, excellent quality, intelligent control, low noise levels, and exceptional energy and labor efficiency—advantages that set it apart from similar models. The system accommodates long lengths of wrapping material, virtually eliminating the need for mid-process tape replacement. Precision tension control is maintained via servo motors, ensuring consistent tension; the machine also features automatic stop functions in the event of tape depletion or breakage. It supports either fully automated (unmanned) operation or a configuration where a single operator can manage 6–8 units. This significantly enhances product quality while reducing labor costs and the physical strain on operators.

Main Components: 1630 single-head pay-off unit, dual-head wrapping main unit, and 0630mm shaftless take-up unit.

Equipment Components, Performance, and Specifications:

1. 2630 Single-Head Pay-off Machine:

Designed for single-reel pay-off (accommodating reel sizes from 500mm to 630mm) with automatic tension adjustment.

Compatible with reels ranging from 500mm to 630mm in diameter; reel outer width: 375mm–475mm; arbor hole diameter: 56mm–127mm.

2. Dual-Head Taping Machine (Main Unit):

Applicable wire diameter: 0.6mm–15mm.

Compatible with tape reels (approx. 280mm outer diameter × 76mm inner diameter × 400mm width) for materials such as aluminum foil, tissue paper, transparent film, fire-resistant tape, and Mylar tape.

Maximum rotational speed of the main unit: 2500 RPM.

Haul-off drive: 2HP gear motor with variable-frequency drive (VFD) for speed control.

Pitch: Adjustable via VFD (3–25mm); can be customized according to client requirements.

Taping drive: 2HP motor with VFD for speed control.

Frame: Constructed from high-quality square tubing and steel plates; robust and durable, ensuring no deformation during long-term use.

Guide pulleys: All pulley surfaces are polished for smoothness and durability, preventing damage to the wire and ensuring product quality.

Shaft clamping mechanism: Inclined-plane (wedge-style) clamping for convenient and safe operation.

Taping tension is regulated via a servo motor.

3. 2630mm Shaftless Take-up Machine:

Take-up reels: Compatible with 500mm–630mm reels; equipped with a 10 N·m torque motor and a smooth-rod traverse (lay-up) mechanism.

Take-up tension control: Automatically managed via a torque motor.